High-temperature Proton Exchange Membrane Fuel Cells (HT-PEMFCs) are crucial for advancing hydrogen energy technologies, particularly in automotive applications. This study introduces sulfo-functionalized magnesium organophyllosilicate (SulfoMgPS) as a novel nanofiller for enhancing Nafion-based hybrid membranes. SulfoMgPS nanoparticles, synthesized via a co-condensation method, exhibit a unique layered structure with sulfonic acid (-SO3H) groups grafted onto brucite-like layers. These nanoparticles demonstrate exceptional hydrophilicity, with water uptake reaching 252 % at 100 % RH, and a high ion exchange capacity of 12.5 mmol g-1, supporting efficient proton conduction through the Grotthuss mechanism. Incorporating SulfoMgPS into Nafion produces nanocomposite membranes with remarkable structural and functional properties. The hybrid membrane with 3 % of filler loading (N-L3) achieved exceptional proton conductivity, up to sevenfold greater than filler-free Nafion under low humidity (30 % RH) across 30-120 degrees C. Single-cell tests revealed peak power densities of 1100 mW cm-2 under 100 % RH and 800 mW cm-2 under 25 % RH at 110 degrees C, outperforming many benchmarks. These results highlight the potential of SulfoMgPS nanofillers to overcome dehydration and thermal stability challenges in HT-PEMFCs, meeting stringent DOE targets for efficiency and durability.

SulfoMg organophyllosilicate − infused nafion membranes: overcoming hydration and stability challenges in HT-PEMFCs

Simari C.;Coppola L.;Nicotera I.
2025-01-01

Abstract

High-temperature Proton Exchange Membrane Fuel Cells (HT-PEMFCs) are crucial for advancing hydrogen energy technologies, particularly in automotive applications. This study introduces sulfo-functionalized magnesium organophyllosilicate (SulfoMgPS) as a novel nanofiller for enhancing Nafion-based hybrid membranes. SulfoMgPS nanoparticles, synthesized via a co-condensation method, exhibit a unique layered structure with sulfonic acid (-SO3H) groups grafted onto brucite-like layers. These nanoparticles demonstrate exceptional hydrophilicity, with water uptake reaching 252 % at 100 % RH, and a high ion exchange capacity of 12.5 mmol g-1, supporting efficient proton conduction through the Grotthuss mechanism. Incorporating SulfoMgPS into Nafion produces nanocomposite membranes with remarkable structural and functional properties. The hybrid membrane with 3 % of filler loading (N-L3) achieved exceptional proton conductivity, up to sevenfold greater than filler-free Nafion under low humidity (30 % RH) across 30-120 degrees C. Single-cell tests revealed peak power densities of 1100 mW cm-2 under 100 % RH and 800 mW cm-2 under 25 % RH at 110 degrees C, outperforming many benchmarks. These results highlight the potential of SulfoMgPS nanofillers to overcome dehydration and thermal stability challenges in HT-PEMFCs, meeting stringent DOE targets for efficiency and durability.
2025
HT-PEMFCs
Nanocomposite membranes
Organophyllosilicate nanoparticles
Proton transport
NMR diffusion
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/20.500.11770/386024
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