Twisted and Coiled Artificial Muscle-Based Dynamic Fixing System for Wearable Robotics Applications

Wearable robotic devices for rehabilitation and assistive applications face a critical challenge: discomfort induced by prolonged pressure at the human–robot interface. Conventional attachment systems with static straps or rigid cuffs frequently exceed pain tolerance thresholds, limiting clinical acceptance and patient adherence. This study presents a novel dynamic pressure modulation system using thermally activated Twisted and Coiled Artificial Muscles (TCAMs). The system integrates a lightweight lattice structure (0.1 kg) with biocompatible silicone coating incorporating two TCAMs fabricated from silver-coated nylon 6,6 fibers (Shieldex 235/36 × 4 HCB). Electrothermal activation via 2 A constant current induces axial contraction, dynamically regulating circumferential pressure from 0.05 kgf/cm2 to 0.50 kgf/cm2 within physiological comfort ranges. Experimental validation on a wrist-worn prototype demonstrates precise pressure control, rapid response (5–10 s), and thermal safety through 8 mm Ecoflex insulation. The system enables on-demand interface stiffening during robotic actuation and controlled pressure release during rest periods, significantly enhancing comfort and device tolerability. This approach represents a promising solution for clinically viable wearable robotic devices supporting upper limb rehabilitation and activities of daily living.